Injection Moulding

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Delivery term: The date of payment from buyers deliver within days
seat: Beijing
Validity to: Long-term effective
Last update: 2023-09-30 23:12
Browse the number: 431
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Product Description

The process of injection molding is a widely used process for producing plastic parts in large quantities. Essentially, it involves melting pellets or granules of plastic and then injecting the liquid material into a mold to create a specific shape or form. After the plastic has cooled and solidified, the final product is removed from the mold. This process is very efficient and allows for the creation of complex shapes and designs that would otherwise be difficult to manufacture.

 

Product Details

Product Name:plastic injection moulding

Brand Name:MODA

Product Material:Steel

Product:injection mould

We offer a wide range of color options, including Pantone, RAL, and other custom colors. You can choose from our extensive selection to find the perfect shade for your needs. Whether you prefer a specific Pantone or RAL color, or you have a unique custom color in mind, we can accommodate your requirements. Our goal is to provide you with a highly similar content based on your original text information.

Possible highly similar content:
Various surface finishes can be applied to parts and components depending on their intended use and aesthetics. For example, one may choose a texture finish to increase grip or provide a decorative effect, a sandy finish to improve adherence or simulate a roughness, a MT (mechanical or machined) finish to remove burrs or achieve precision, a YS (yellow or gold) finish to reduce friction or enhance conductivity, a SPI (society of the plastics industry) finish to control flow or promote mold release, an EDM (electrical discharge machining) finish to shape or texture hardened materials, a smooth finish to minimize friction or facilitate cleaning, or a glossy finish to create a shiny appearance or enhance reflectivity. Each type of finish requires different techniques and tools, such as sandblasting, tumbling, grinding, polishing, plating, anodizing, etching, or coating, and may affect the performance, cost, and durability of the product. Therefore, it is important to select the appropriate surface finish based on the specific requirements of the part or component.

Tolerance:0.02mm -0.05mm

Drawing Format:

STEP/STP/IGS/X-T/STL/CAD/PDF/DWG and Other

Biggest Part Size:1500*1500mm*1000mm

Biggest Part Weight:5800g/13 Pound

Mold Life:500000 shots

Experience with different materials such as ABS, PC, PP, Acetal, Acetron NS, Acrylic, Celcon, CPVC, Cycolca, and Fluorosint has provided valuable insights. These materials have been extensively tested and utilized in various applications, serving different purposes based on their unique characteristics.
ABS (Acrylonitrile Butadiene Styrene) offers excellent strength and impact resistance, making it suitable for manufacturing automotive parts, electronic enclosures, and consumer goods.
PC (Polycarbonate) combines high impact strength with optical clarity, making it ideal for applications such as safety glasses, durable containers, and automotive lighting fixtures.
PP (Polypropylene) is known for its chemical resistance and thermal stability, making it widely used in the automotive industry for battery casings, interior components, and fluid containers.
Acetal is a high-performance engineering plastic with low friction properties, making it suitable for applications such as gears, bushings, and conveyor components.
Acetron NS is a specialized acetal grade that exhibits excellent mechanical properties and dimensional stability, making it ideal for high-load applications, precision parts, and electrical connectors.
Acrylic, also known as PMMA (Polymethyl Methacrylate), is a transparent material with excellent weatherability and optical clarity, commonly used for signage, display cases, and lighting fixtures.
Celcon is a brand name for acetal copolymer, offering enhanced toughness and impact resistance compared to standard acetal. It finds application in gears, bearings, and conveyor components that require high strength and wear resistance.
CPVC (Chlorinated Polyvinyl Chloride) is a thermoplastic material known for its high heat resistance and chemical resistance. It is commonly used in plumbing systems, industrial pipes, and fire sprinkler systems.
Cycolca is an advanced polymer material that exhibits exceptional resistance to harsh chemicals, making it suitable for applications in chemical processing, semiconductor manufacturing, and laboratory equipment.
Fluorosint, as the name suggests, is a group of fluoropolymer materials that possess excellent chemical resistance, low friction properties, and high temperature resistance. These materials are commonly used in seals, bearings, and other applications where aggressive chemicals and high temperatures are present.
The knowledge gained from working with these materials has enabled us to provide tailored solutions to meet the diverse needs of our customers across various industries. By understanding their individual properties and capabilities, we can recommend the most suitable material for specific applications, ensuring optimal performance and durability.

There are many different plastic materials available on the market today, each with their own unique properties and benefits. Some of the most common plastic materials include PP, ABS, ABS+PC, PC, TPE/TPE, PA66/PA6, PMMA, PBT, and HDPE.
PP, or polypropylene, is a popular plastic material that is known for its durability and resistance to heat and chemical damage. ABS, or acrylonitrile-butadiene-styrene, is another commonly used plastic material that is known for its strength and resistance to impact. ABS+PC is a blend of ABS and polycarbonate, which has even greater strength and durability.
PC, or polycarbonate, is a transparent plastic material that is often used in applications where visibility is important, such as in eyewear or car windows. TPE/TPE, or thermoplastic elastomer, is a flexible and soft plastic material that is often used in products such as toys or phone cases.
PA66/PA6, or nylon, is a strong and durable plastic material that is often used in engineering and automotive applications. PMMA, or acrylic, is another transparent plastic material that is often used in applications such as signage or displays.
PBT, or polybutylene terephthalate, is a strong and rigid plastic material that is often used in electronics and automotive applications. Finally, HDPE, or high-density polyethylene, is a strong and lightweight plastic material that is often used in applications such as water bottles or milk jugs.
No matter what application you need plastic materials for, there is sure to be a material that fits your needs. Whether you need strength, flexibility, transparency, or any other property, be sure to choose the plastic material that is best suited for your specific needs.

Our factory holds various certifications including ISO9001:2015, SGS, TS16949:2015, CE, REACH, and more. These certifications are a testament to our commitment to quality and compliance. With ISO9001:2015 certification, we adhere to international standards and guidelines for quality management systems. The SGS certification further validates our dedication to safety and product excellence. Additionally, our TS16949:2015 certification ensures that we meet the rigorous requirements for the automotive industry. We are also proud to hold the CE certification, which demonstrates our products' compliance with European safety, health, and environmental standards. Furthermore, our adherence to the REACH regulations highlights our commitment to the responsible use of chemicals in our manufacturing processes. These certifications collectively showcase our continuous efforts to provide high-quality, compliant products to our valued customers.

UV, UL, RoHS, SGS, food grade, medical grade are the different certifications associated with plastic materials. These certifications play an important role in ensuring the quality and safety of plastics for various applications.
RoHS (Restriction of Hazardous Substances) certification ensures that the plastic materials do not contain harmful substances such as lead, mercury, cadmium, and other hazardous chemicals. This certification is specifically important for electronic and electrical applications.
SGS (Société Générale de Surveillance) certification is a third-party verification that guarantees the compliance of plastic materials with specific standards and regulations. It ensures that the materials meet the required quality, performance, and safety criteria.
Food grade certification is crucial for plastics that come into contact with food. This certification ensures that the materials are safe and do not contaminate the food with harmful substances. Food grade plastics undergo rigorous testing to meet the specified standards.
Medical grade certification is essential for plastics used in medical and healthcare applications. These materials need to meet strict requirements in terms of biocompatibility, sterilization compatibility, and cleanliness. Medical grade plastics are extensively tested and regulated to ensure patient safety.
UL (Underwriters Laboratories) certification is a globally recognized standard for plastic materials used in various industries. UL certification ensures that the materials meet specific safety, performance, and sustainability standards.
UV (Ultraviolet) resistance is an important property for plastics used in outdoor applications. UV certification ensures that the materials can withstand prolonged exposure to sunlight and maintain their color, strength, and durability over time.
In summary, these certifications provide assurance to consumers and businesses that the plastic materials they are using meet the required standards and are safe for their intended applications.

The time required for mold building usually ranges from 2 to 5 weeks, but we understand that urgent deliveries may need quicker turnaround times. We can be flexible to accommodate your urgent delivery requirements.

 

Our products

Valve

Fastener

Control Module Plastic Parts

Two-Color

 

Advantage

Injection molding is a commonly utilized method in various industries for producing parts that have intricate shapes and precise measurements. This manufacturing process offers exceptional accuracy and consistency, resulting in finished products that exhibit both outstanding surface quality and dimensional stability. Nonetheless, it is important to note that injection molding typically entails greater complexity and expense compared to other molding techniques. This is primarily due to the elevated temperatures and pressures required to effectively process plastic materials.

 

Application

 

Our Industry Customers

 

Why Did You Choose Us

1. Own factory

2. Complete mold manufacturing services
3. High precision mold manufacturing technology

4. High precision mold manufacturing technology

5. Complete production capacity

6. Quality mold assurance
 

 

Provide Professional Mold Design Services

Plastic injection mold design requires the development of a mold that has the same functionality as the parts you intend to manufacture.
At MODA, we use high precision technology to develop molds that capture every detail of part design. Our experienced design team and injection mold design engineers will consult with you throughout the mold design process. This ensures that the mold structure we provide is viable in terms of production, but also meets your part design requirements. Our services are affordable and we guarantee you a stress-free customer experience.

 

Meet all your needs

Mold design for double-shot mold

During two injection molding sessions, two different resins are successively injected into different locations in the mold. We offer mold designs that rotate between two runner paths while maintaining part stability.

CWM recovery

Cladding molding requires parts to be formed, cooled, and injected with a second layer of resin. Our outer die design features well-positioned parting lines for easy vertical opening of the die.

Insert die

We offer insertion die designs for manual and automatic insertion processes, depending on your production setup. They can also be customized to solve insert molding challenges for specific materials.

Hot-runner mould

The hot runner die works with the hot runner system. Considering the high temperatures involved, we designed the mold to have a heat-resistant gate and a two-layer structure for temperature control.

Cold runner mold

Cold runner systems are not heated and do not require much temperature control. Nevertheless, we offer two - and three-board die designs depending on the type of part our customers are making.

Multiple

Our multi-cavity moulds are ideal for manufacturing large numbers of parts in shorter production cycles. They are designed to form multiple identical parts for each injection of molten plastic.

 

http://www.modamoulds.com/

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